- Jun Cheng
- China
- 40-90 days
- 20000pcs/year
Compared with traditional ductile iron roll and high Ni-Cr roll, high-speed steel roll has higher wear resistance and higher single-pass over-steel volume, saving the roll change time, improving mill operating rate, reducing roll consumption and reducing Production costs, improve the overall efficiency of the factory.
General one groove carrying capacity is 3 to 5 times than nickel-chromium roll. The following table is the use of high speed steel roller and bainitic ductile iron bar in the bar machine on the effectiveness of the comparison.
HSS Roll Chemical composition:
C | Si | Mn | Cr | Ni | Mo | W | V |
1.5~2.4 | 0.5~1.2 | 0.5~0.8 | 4.0~7.0 | 0.5~1.2 | 3.0~8.0 | Max3.0 | 3.5~8.0 |
Table 1, high-speed steel roll in the bar rolling mill effect:
Steel products size/mm | Using stand | HSS Roll | SGA Roll | |
One groove carrying capacity/ t | Grinding capacity/ mm | One groove carrying capacity/t | ||
φ12 round steel | finished | 400 | 1~2 | 80 |
φ12rib steel | finished | 350 | 2~3 | 100 |
φ14rib steel | Pre-slitting | 2500 | 2~3 | 500 |
φ20rib steel | Pre-slitting | 5000 | 2~3 | 800 |
φ16rib steel | finished | 1000 | 2~3 | 200 |
φ16round steel | finished | 1500 | 1~2 | 300 |
φ18rib steel | finished | 1100 | 2~3 | 250 |
φ20rib steel | finished | 1200 | 2~3 | 300 |
φ22rib steel | Pre-finished | 3500 | 1~2 | 800 |
φ25rib steel | Pre-finished | 4500 | 1~2 | 1000 |
φ28round steel | finished | 2500 | 1~2 | 500 |
φ35round steel | finished | 3000 | 1~2 | 600 |
Two groove spring flat steel | finished | 300~400 | 0.4 | 20~50 |
Application of HSS roll on rolling mill:
Bar rolling mill stands : rough, medium, finished, pre-finished , pre-slitting,slitting
High-speed wire rod mill stands: finished, pre-finished ,slitting
Hot rolling narrow strip and sheet mill stands: rough, finished
Spring flat steel mill stands: finished , Smal profile steel mill stands: all